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Gen 5 EVA wrapped EPP foam pickleball paddle core with high rebound structure

EVA+EPP Core

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Description

High-Rebound Hybrid Core with Reduced Acoustic Signature
EVA+EPP Core is a hybrid Core Structure developed for high-output, training-focused paddle programs where brands want strong rebound and speed while keeping acoustic output lower than many traditional builds. By combining the elasticity of EVA with expanded polymer resilience (EPP), this core is typically used to create a fast, lively response with a more muted sound profile for noise-sensitive environments.

Paddle Configuration System (Core-Only Technical Profile)

  • Core Structure: EVA + EPP Hybrid — expanded polymer matrix designed for high rebound with shock absorption
  • Construction Method Compatibility: Cold-Pressed builds and thermoformed builds (project-dependent)
  • Composite Engineering (Rebound & Damping Balance): tuned for rapid energy return with controlled vibration/impact absorption
  • Performance Variables (Typical Tuning): rebound speed, depth/easy pace, acoustic profile, comfort, durability under repeated impacts
  • Thickness Options: 10mm / 13mm / 14mm / 16mm / 18mm

What this core is selected for

  • High-Rebound Response: elastic matrix supports quick energy return for effortless depth and pace
  • Reduced Noise Profile: designed to deliver strong “pop” with a lower acoustic signature than many honeycomb-style cores
  • Impact Resilience: polymer structure helps absorb shock and maintain internal integrity during repeated high-intensity play

Positioning vs. Standard PP Honeycomb Programs
PP honeycomb is commonly used for mainstream, compliance-oriented product lines. EVA+EPP is typically chosen for specialized training series, niche performance lines, or noise-sensitive facilities where a brand prioritizes rebound speed and comfort—even if the target use case is outside standard sanctioned play requirements.

Manufacturing Consistency for OEM/ODM Programs
Expanded polymer cores depend on controlled foaming and molding variables. WERiDON manages density calibration and production execution to help keep rebound feel and core consistency stable across bulk orders for performance-led programs.

Solutions
  • Custom Paddle Design
  • Material & Performance Options
  • Mold & Shape Development
  • OEM/ Private Label Production
  • Pickleball Accessories Supply
  • Custom Packaging Solutions
Shipping

Shipping Policy:
Shipping is not included for bulk and custom orders. Shipping costs depend on order quantity and destination. Multiple shipping options are available based on your timeline and budget.

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FAQ

What is the minimum order quantity (MOQ)?

MOQ starts from 50 units for custom pickleball paddle orders.

Do you offer custom logo or private label production?

Yes, we provide custom pickleball paddle manufacturing and private label solutions for brands.

What materials do you manufacture?

We manufacture pickleball paddles using various materials and core structures, with in-house R&D enabling custom material development and new product differentiation.

Who do you typically work with?

We work with performance-focused pickleball brands developing custom paddle lines.

What is your production lead time?

Production lead time is typically 1–2 weeks for standard pickleball paddle orders, depending on customization.

Are your products compliant with official standards (e.g., USA Pickleball)?

Yes, we manufacture pickleball paddles in compliance with USA Pickleball Approved (USAPA) standards, with optional in-house pre-testing available for certification support.

Can I start with an all-black sample?

Yes. An all-black sample can be used to test feel, core structure, thickness, surface finish, weight range, and shape before final artwork confirmation.

How is pricing determined for custom orders?

Pricing depends on materials (e.g., carbon fiber or fiberglass), construction, customization complexity, and order quantity for OEM pickleball paddle production.

How do you ensure consistent product quality?

We follow controlled manufacturing processes with material inspection, thermoforming consistency, and performance testing aligned with USA Pickleball Approved requirements.