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Gen 2 polymer honeycomb pickleball paddle core structure
  • Gen 2 polymer honeycomb pickleball paddle core structure
  • Gen 2 polymer honeycomb pickleball paddle core structure
Polypropylene Honeycomb(PP) Core

Polypropylene Honeycomb(PP) Core

Thickness
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Description

Control-First Core for Scalable Paddle Programs
Polypropylene Honeycomb (PP) Core is a proven Core Structure for brands prioritizing control, stability, and repeatable feel at scale. The hex-cell geometry helps dampen vibration and supports consistent response—well-suited for mainstream SKUs and club-level demand.

Paddle Configuration System (Core-Only Technical Profile)

  • Core Structure: Polypropylene Honeycomb (PP) — high-density polymer honeycomb with controlled cell integrity
  • Construction Method Compatibility: Cold-Pressed builds and Thermoformed builds (project-dependent)
  • Performance Variables (Typical Tuning): vibration damping, stability, sweet spot size, response speed
  • Thickness Options: 10mm / 13mm / 14mm / 16mm / 18mm

Thickness Selection (Quick Guide)

  • 10–13mm: quicker response, more direct feedback
  • 14–16mm: balanced stability and control (common for volume SKUs)
  • 18mm: softer touch, larger sweet spot, higher forgiveness

Positioning vs. Alternative Core Types
When compared with many rigid foam-style cores, PP honeycomb typically delivers a more forgiving feel and a broader sweet spot—making it a reliable baseline for high-volume product lines. Premium-core selections (e.g., foam-based variants) may be used when a project targets a different feel profile or specific performance priorities.

Manufacturing Consistency for Wholesale Orders
As an OEM/ODM manufacturer, we manage process control from material handling to mass production to maintain core consistency and tight tolerances—supporting stable quality across bulk orders and repeat programs.
Solutions
  • Custom Paddle Design
  • Material & Performance Options
  • Mold & Shape Development
  • OEM/ Private Label Production
  • Pickleball Accessories Supply
  • Custom Packaging Solutions
Shipping

Shipping Policy:
Shipping is not included for bulk and custom orders. Shipping costs depend on order quantity and destination. Multiple shipping options are available based on your timeline and budget.

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FAQ

What is the minimum order quantity (MOQ)?

MOQ starts from 50 units for custom pickleball paddle orders.
Do you offer custom logo or private label production?

Yes, we provide custom pickleball paddle manufacturing and private label solutions for brands.
What materials do you manufacture?

We manufacture pickleball paddles using various materials and core structures, with in-house R&D enabling custom material development and new product differentiation.
Who do you typically work with?

We work with performance-focused pickleball brands developing custom paddle lines.
What is your production lead time?

Production lead time is typically 1–2 weeks for standard pickleball paddle orders, depending on customization.
Are your products compliant with official standards (e.g., USA Pickleball)?

Yes, we manufacture pickleball paddles in compliance with USA Pickleball Approved (USAPA) standards, with optional in-house pre-testing available for certification support.
Can I start with an all-black sample?

Yes. An all-black sample can be used to test feel, core structure, thickness, surface finish, weight range, and shape before final artwork confirmation.
How is pricing determined for custom orders?

Pricing depends on materials (e.g., carbon fiber or fiberglass), construction, customization complexity, and order quantity for OEM pickleball paddle production.
How do you ensure consistent product quality?

We follow controlled manufacturing processes with material inspection, thermoforming consistency, and performance testing aligned with USA Pickleball Approved requirements.